If You Can Dream It, We Can Build It.

WELEXON offers a complete one-stop solution, leveraging our capabilities in the manufacturing of complex PCBs and backplane assemblies through full system integration and testing in critical markets including communications, military, aerospace, automotive, industrial, and medical. World-class solutions all under one roof.

Backplane & System Integration

BACKPLANES

  • Press-fit (compliant - pin)
  • Military QPL (MIL-28870)
  • Compression mount
  • Surface mount
  • Wave / selective solder
  • Up to 48" x 36"
  • Up to 0.450"+ PCB thick
  • Automated Optical Inspection ("AOI") of connectors / pins
  • X-Ray inspection
  • Level 2/3 testing (to 44,000 test points)
  • In-circuit (Level 4)

SYSTEM INTEGRATION

  • Back panel assembly and test
  • Card cages, racks, and chassis
  • Cooling and power distribution
  • Copper and fiberoptic cabling
  • Full cabinet assembly
  • System design, simulation, and modeling
  • PCBA assembly and test
  • Commercial and military qualifications
  • Global manufacturing

STANDARDS BASED

  • VME / VME64x
  • VITA41© (VXS)
  • VITA46© (VPX)
  • CompactPCI™
  • MicroTCA™
Backplane & System Integration

RIGID-FLEX

  • Press-fit, SMT & through-hole assembly
  • MIL-spec, types 1,2,3,4
  • Up to 36" x 24"
  • Heavy copper (high-current configuration)
  • Passive/active comps.
  • Integration with rigid PCBs
  • Automated Optical inspection ("AOI")
  • X-ray inspection
  • Level 2/3 testing (to 44k test points)
  • Design services

RF MICROWAVE

  • 1-Piece hermetic SMP / SMPM
  • Blind solder interconnect
  • Up to 36" x 24" PCBs via automated assembly
  • X-ray testing
  • RF testing

ACCESSORIES

  • Slot adapters
  • Filter panels
  • Air impedance module
  • Intelligent Platform Management Interface ("IPMI") fan controller

CUSTOM SUB-SYSTEM ASSEMBLY

  • Card-cage through cabinet
  • Backplanes / midplanes
  • Sheet metal / machined components
  • Peripheral PCBAs
  • Fan trays
  • Harnessing / cabling
  • Power supplies
  • Functional test
  • Design services
MicroTCA™

CHASSIS ASSEMBLIES

  • 4U, 5U, 6U double-width
  • 6U, 7U, 8U, 9U triple/quad-width
  • 10U, 11U, 12U ruggedized
  • ARINC 404 / 600 flexible options
  • Flush / recessed
  • Fan-tray / cooling
  • Air filtering
  • Finish / graphics

BACKPLANES,DUAL-STAR,SINGLE-STAR.FLEXIBLE OPTIONS

  • Up to 12AMCs
  • 1 or 2 PSU slots
  • 1 or 2 MCH slots
  • JTAG (JSM) slot
  • Telco alarm slot
  • Zone 3 interconnect
  • Slot pitch
  • RoHS 5/6 or 6/6
Related Resources

WEBINAR

On-Demand

High-Speed Backplane Design & Manufacturing Techniques (English)

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Questions about System Integration?

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